AMERICAN SPORTWORKS 200 SERIES OWNER'S MANUAL Pdf Download (2024)

AMERICAN SPORTWORKS 200 SERIES OWNER'S MANUAL Pdf Download (1)
  1. Manuals
  2. Brands
  3. American Sportworks Manuals
  4. Utility Vehicle
  5. 200 SERIES
  6. Owner's manual

150cc lutv

Hide thumbs Also See for 200 SERIES:

  • Owner's/operator's manual (48 pages)
  • ,
  • Owner's manual (35 pages)
1
2
3
Table Of Contents 4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
  • Contents
  • Table of Contents
  • Bookmarks

Table of Contents

  • Limited Warranty

  • Vehicle Identification Number

  • Table of Contents

  • Emissions Warranty

  • Section 1 Introduction
    • Forward

    • New Vehicle Limited Warranty

    • Cell Phone Use

    • Use of Warnings and Cautions

  • Section 2 Safety
    • Important Safety Information

    • Before You Drive

    • While Operating this Vehicle

    • Safety Labels

    • Responsible Operation and Rider Safety

    • Control Speed

    • Is Your Vehicle Ready to Drive

    • Are You Ready to Drive

  • Section 3 Operation
    • Operation Controls

    • Fueling Your Vehicle

    • Vehicle Features and Locations

  • Section 4 Service
    • Air Cleaner

    • Engine Lubrication

    • Spark Plug

    • Carburetor Adjustment
    • Cleaning Instructions

    • General Lubrication

    • Chain Lubrication and Adjustment

    • Front and Rear Shock Adjustment

    • Shifter Adjustment

    • Storage Instructions

  • Section 5 Maintenance
    • Wheel Replacement and Alignment

    • Fuse Replacement
    • Intake Cleaning - Engine Cooling Fan

    • Optional Speed Reduction Installation

    • Periodic Checks and Services

    • Specifications and Wiring Diagram
  • Available Parts and Accessories
  • Notes

Advertisement

Quick Links

  • 1 Carburetor Adjustment
  • 2 Fuse Replacement
  • 3 Specifications and Wiring Diagram
  • 4 Available Parts and Accessories
  • Download this manual

See also: Owner's Manual , Owner's/operator's Manual

200 SERIES 150cc LUTV

OWNER'S MANUAL

15731

ILLUSTRATED PARTS LISTS ARE AVAILABLE ONLINE AT AMSPORTWORKS.COM OR BY CALLING 800-643-7332

THIS VEHICLE IS FOR OFF-ROAD USE ONLY. THIS VEHICLE IS NOT DESIGNED FOR USE ON RENTAL TRACKS OR RACING

BEFORE OPERATING THIS VEHICLE, THE OWNER AND EACH OPERATOR MUST UNDERSTAND THIS VEHICLE WAS NOT DESIGNED OR MANUFACTURED TO MEET SPECIFICATIONS FOR USE ON PUBLIC

ROADS, STREETS, HIGHWAYS AND THOROUGHFARES. THE OWNER AND EACH OPERATOR MUST READ AND UNDERSTAND ALL THE INSTRUCTIONS FOR PROPER ASSEMBLY AND SAFE OPERATION,

AS WELL AS THE INSTRUCTIONS CONCERNING THE ENGINE AND ALL OTHER PORTIONS OF THE VEHICLE. CHILDREN MUST BE 16+ YEARS OF AGE FOR THIS VEHICLE AND SUPERVISED BY AN ADULT

AT ALL TIMES WHEN USING THIS VEHICLE. SPEED REDUCTION KITS ARE AVAILABLE FOR ALL VEHICLES. THIS VEHICLE IS NOT A TOY.

Table ofContents

NextPage
  • 1
  • 2
  • 3
  • 4
  • 5

Advertisement

Table of Contents

AMERICAN SPORTWORKS 200 SERIES OWNER'S MANUAL Pdf Download (2)

Related Manuals for American Sportworks 200 SERIES

  • Utility Vehicle American Sportworks 36V series Owner's/Operator's Manual

    Light utility vehicle (48 pages)

  • Utility Vehicle American Sportworks 200 Series Owner's Manual

    (35 pages)

  • Utility Vehicle American SportWorks Trail Wagon TW400 Owner's Manual

    American sportworks trail wagon tw400 utility vehicle owners manual (32 pages)

  • Utility Vehicle American SportWorks UTV Operator's Manual

    American sportworks utility vehicle operators manual (135 pages)

  • Utility Vehicle American Sportworks 7151 150cc Owner's Manual / Parts Manual

    Ages 13+ / 39 mph max speed 150cc fun kart (13 pages)

  • Utility Vehicle American Sportworks CW-413 Operator's Manual

    (106 pages)

  • Utility Vehicle American Sportworks LANDmaster Operator's Safety And Service Manual

    Gasoline, gas/electric hybrid & electric utility vehicles (46 pages)

  • Utility Vehicle American Sportworks 3171 Owner's Manual

    136cc fun kart (12 pages)

Summary of Contents for American Sportworks 200 SERIES

  • Page 1 200 SERIES 150cc LUTV OWNER’S MANUAL 15731 ILLUSTRATED PARTS LISTS ARE AVAILABLE ONLINE AT AMSPORTWORKS.COM OR BY CALLING 800-643-7332 THIS VEHICLE IS FOR OFF-ROAD USE ONLY. THIS VEHICLE IS NOT DESIGNED FOR USE ON RENTAL TRACKS OR RACING BEFORE OPERATING THIS VEHICLE, THE OWNER AND EACH OPERATOR MUST UNDERSTAND THIS VEHICLE WAS NOT DESIGNED OR MANUFACTURED TO MEET SPECIFICATIONS FOR USE ON PUBLIC ROADS, STREETS, HIGHWAYS AND THOROUGHFARES.
  • Page 2 AMERICAN SPORTWORKS dealer. AMERICAN SPORTWORKS shall not be liable for any other expenses, loss or damage, whether direct, incidental, consequential or exemplary arising in connection with the sale or use of or inability to use the AMERICAN SPORTWORKS vehicle for any purpose. Some states do not allow the exclusion or limitation of any incidental or consequential damages, so the above limitations may not apply to you.
  • Page 3: Limited Warranty

    American SportWorks (hereinafter referred to as “ASW”) hereby warrants to the original purchaser that the frame components of your new ASW light utility vehicle will be free from defects in material and workmanship. The period of warranty is (1) year from date of purchase for the component parts (except as noted below), and (1) year from the date of purchase for the frame and (1) year from the date of purchase for the engine.
  • Page 4: Table Of Contents

    PRE-RIDE INSPECTION CHECKLIST ................Back Cover Visit Amsportworks.com for the latest manual revisions, technical service bulletins and illustrated parts lists. 15731 200 SERIES LUTV OWNERS MANUAL...
  • Page 5: Emissions Warranty

    It is also recommended to practice in a large open online at www.amsportworks.com. area to become familiar with the operation of the machine. For more information on American Sportworks and its products visit our website at www.amsportworks.com. WARNINGS AND CAUTIONS This is the safety alert symbol.
  • Page 6: Section 2 Safety

    When working on, around, or restarting the engine, use extreme caution to avoid contact with the muffler, cylinder head or any potentially hot area on or around the engine. b. Ensure that all guards are in place prior to starting the engine. 15731 200 SERIES LUTV OWNERS MANUAL...
  • Page 7: Before You Drive

    Prior to operating the vehicle check and adjust tire pressure to the proper operating pressure as indicated on the sidewall of each tire or in the Owners’ Manual. A tire pressure gauge is required to obtain accurate readings. (15 PSI is recommended for 200 series) 19.
  • Page 8: While Operating This Vehicle

    Use regular unleaded 89 octane gasoline with up to a 10% ethanol blend. b. This engine supplied with this Utility Vehicle is NOT designed for Flex Fuel operation. 15731 200 SERIES LUTV OWNERS MANUAL...
  • Page 9: Safety Labels

    800-643-7332 y solicite que se le envíen sin cargo. 2-60052 AS Manejar con la caja de carga levantada es peligroso. Todo el tiempo manténgala abajo y use el seguro de la caja cuando maneje. 2-60052 I 200 SERIES LUTV OWNERS MANUAL 15731...
  • Page 10 2-60052 J MAXIMUM WEIGHT: PESO MÁXIMO: 250 Lbs 113 Kg MAX TONGUE WEIGHT: 75 Lbs PESO MÁXIMO DE LENGÜETA: 34 Kg MAX TRAILER WEIGHT: 500 Lbs PESO MAXIMO DE REMOLQUE: 226 Kg 15731 200 SERIES LUTV OWNERS MANUAL...
  • Page 11: Responsible Operation And Rider Safety

    Shall not ride the vehicle if long hair, loose clothes, or jewelry reach below or behind the seat. e. Shall not allow smoking in the vehicle. f. Persons under the influence of drugs, alcohol, or intoxicants shall not supervise, operate, or ride in the vehicle. 200 SERIES LUTV OWNERS MANUAL 15731...
  • Page 12 • Operating this vehicle on public streets, roads or highways could result in a collision with another vehicle. This vehicle is not street legal and should never be operated on any public streets, roads or highways, whether they are dirt, gravel or paved surfaces. 15731 200 SERIES LUTV OWNERS MANUAL...
  • Page 13: Control Speed

    Control the descent speed with the brake (left foot pedal). c) Re-applying the throttle when facing a steep up-hill increases the risk of the front tires leaving the ground and the vehicle over-turning. 200 SERIES LUTV OWNERS MANUAL 15731...
  • Page 14: Is Your Vehicle Ready To Drive

    Improperly maintaining this vehicle or failing to correct a problem before driving can cause an accident resulting in serious injury or death. Always perform a pre-drive inspection before every drive and correct any problems. 15731 200 SERIES LUTV OWNERS MANUAL...
  • Page 15: Are You Ready To Drive

    Practice driving in a safe, open area to develop your skills. Do not drive on rough terrain until you get accustomed to the vehicle controls and feel comfortable with its size and weight. Inexperienced drivers of specified age must be supervised and should practice in an open, uncongested area. 200 SERIES LUTV OWNERS MANUAL 15731...
  • Page 16: Section 3 Operation

    SECTION 3 operation LIGHT UTILITY VEHICLE OPERATION OPERATION CONTROLS WARNING Do not attempt to start or operate the engine until completely familiar with the location and use of each control necessary to operate this vehicle. The operator must know how to stop this machine before starting and driving it. A.
  • Page 17 SECTION 3 operation F. POWER OUTLET This vehicle also is equipped with a 12V, 10amp power outlet for plugging in accessory items, and comes standard with a rubber cap. Do not exceed the maximum amperage rating of the plug. G. ENGINE STARTING For added security, this unit is equipped with a keyed ignition switch.
  • Page 18 SECTION 3 operation L. CARGO DUMP BED – 250 lb MAX LOAD This vehicle is equipped with a manual rear dump cargo bed. Release levers are located on both the driver and passenger sides of the vehicle. Loose cargo should be secured with a cargo net, or proper cargo straps to prevent shifting during transport. This bed is NOT designed to transport people or animals and should be used for hauling cargo only.
  • Page 19: Fueling Your Vehicle

    SECTION 3 operation FUELING YOUR VEHICLE The fuel tank is located directly behind the passenger seat on this vehicle and can be filled from either the front or back of the fuel tank. To aid in filling, it may be beneficial to either unlatch and lift the dump bed, or adjust the seat forward. With the vehicle in a well-ventilated area, and following the warnings listed below, unscrew the fuel cap and fill the tank with a mid-grade unleaded gasoline (89-93 Octane).
  • Page 20 SECTION 3 operation OVERHEAD BRUSH BARS STEERING WHEEL CUP HOLDERS CHOKE KNOB THROTTLE PEDAL BRAKE PEDAL 12 VOLT AUXILIARY OUTLET GEAR SHIFTER PASSENGER GRAB BAR PARKING BRAKE HIP GUARD UNDERSEAT STORAGE BENCH SEAT 3 POINT SAFETY BELT 3 POINT SAFETY BELT FUEL TANK BATTERY FUEL VALVE (under tank)
  • Page 21: Section 4 Service

    Take this manual and all supplements to the dealer when ordering parts in person. If replacement parts are not available from a dealer, they may be ordered directly from American SportWorks by contacting ASW at 1-800- 643-7332 or at www.amsportworks.com where an on-line illustrated parts list can be found and orders placed.
  • Page 22: Spark Plug

    SECTION 4 service B. ENGINE LUBRICATION (cont.) a. Remove the Drain Plug located on the bottom of the right rear side of engine. Elevating the front of the vehicle slightly will help drain all of the oil. b. The oil should be emptied into suitable container for recycling. c.
  • Page 23: Cleaning Instructions

    SECTION 4 service E. CLEANING INSTRUCTIONS Keep your vehicle clean by using a clean rag and a mild detergent and water solution. Wipe off all dirt and oil from around the controls. Wipe off any spilled fuel and oil. Keep the engine clean and clear of foreign objects, especially those around the engine cooling fan air intake and air inlet ductwork.
  • Page 24: Shifter Adjustment

    SECTION 4 service I. SHIFTER ADJUSTMENT Your unit may require an occasional adjustment in the shift cables due to typical stretch found during normal operation of the vehicle. To make shift adjustments, ensure that engine is off and spark plug cap is removed. Refer to the following procedure: a.
  • Page 25: Section 5 Maintenance

    SECTION 5 maintenance GENERAL MAINTENANCE CAUTION Prevailing torque type locknuts must be replaced with new after the old locknuts are removed. A. FRONT WHEEL REPLACEMENT Do not disassemble the castle nuts when you replace the front wheels. It is only necessary to remove the 4 lug nuts to remove the wheel. (See Figure) Tighten the nuts securely after replacing the wheels.
  • Page 26: Optional Speed Reduction Installation

    This vehicle has been equipped with provision for a speed limiter to reduce the overall speed of the unit to approximately 20mph. This kit is available from your dealer or directly from American SportWorks by calling customer service. To install the speed limiter: a.
  • Page 27: Specifications And Wiring Diagram

    WARRANTY These specifications are subject to change without notice. Most Components / Frame / Engine ..............1 year Battery ......................30 days Cargo Light Brake Light 200 Series Light Utility Vehicle 12V / 25W Switch Battery Wiring Diagram Starter Relay Starter...
  • Page 28: Available Parts And Accessories

    American SportWorks American SportWorks carries a full line of parts & accessories for the 200 series utility vehicle. Your vehicle is the latest edition of the 200 Series. Please check with Customer Service to make sure that any desired accessories will work with the new 200. Parts can be obtained by locating the needed part number by referring to the Illustrated Parts List (IPL) for your unit at amsportworks.com then you can call 800-643-7332 or go online to our webstore to place an order.
  • Page 29: Notes

    notes...
  • Page 30 200 SERIES PRE RIDE INSPECTION ITEM INSPECTION PROCEDURE ACTION Add oil if required. Refer to operator's or engine manual. Engine Oil Level Check for leaks. Tighten filler cap securely. Add fuel if necessary. Refer to operator's or engine manual. DO NOT overfill.
AMERICAN SPORTWORKS 200 SERIES OWNER'S MANUAL Pdf Download (2024)

FAQs

What kind of oil does the American LandMaster take? ›

Add 150 ml. (5 oz.) of Mobil fluid 424 American SportWorks part # 20848 (note: do not use any other type of oil in this system or the 4WD will not operate properly!)

Who makes Chuck Wagon UTV? ›

Manufactured under American SportWorks, the Chuck Wagon line of utility vehicles were created in 2004.

Can you use regular motor oil in a UTV? ›

Using car engine oil in an ATV could lead to accelerated wear, decreased performance, and potential engine damage. To ensure the best performance and longevity of your ATV engine, always use oils specifically formulated for ATVs.

What engine does American Landmaster use? ›

Our strongest machines are built with the industry's leading commercial-grade engines. Introducing the VANGUARD 570cc and the VANGUARD 627cc air-cooled engines. These engines have higher torque and increased speed and are built to withstand constant usage and harsh environments.

Is American SportWorks still in business? ›

American SportWorks was purchased on November 14th, 2014, by Ambassador Enterprises. Ambassador is an equity firm that purchases and invests in over 47 companies to find ways to improve them and make them profitable. In 2016, ASW re-branded its UTV line, naming it LandMaster.

Who makes the most reliable utility UTV? ›

If you're looking for a UTV that will last, you could do a lot worse than one of these five.
  • Kawasaki Mule. The Kawasaki Mule may not be the flashiest UTV, but it pretty much sets the standard for reliability. ...
  • Kawasaki Teryx KRX. ...
  • Yamaha Viking. ...
  • Honda Pioneer. ...
  • Polaris RZR Pro R.
Jun 21, 2023

What is the top of the line UTV? ›

  • Best Overall Side-by-Side: Can-Am Maverick R X RS Smart-Shox. ...
  • Best Budget Sport Side-by-Side: Kawasaki Teryx KRX 1000 eS. ...
  • Best Recreational Side-by-Side: Polaris RZR XP 1000 Sport. ...
  • Best Reliable Side-by-Side: Yamaha YXZ1000R SS XT-R. ...
  • Best Sport/Utility Side-by-Side: Kawasaki Ridge XR HVAC.
Mar 14, 2024

What kind of oil does a UTV take? ›

Valvoline 4-Stroke ATV/UTV 10W-40 Motor Oil is specially engineered for off-road vehicles powered by 4-Stroke engines. Formulated with premium base oils and advanced additive technology, our proprietary blend has the proper frictional properties and film strength for high running temperatures.

Which lawn mower oil to use? ›

Choosing the Best Oil for Your Lawn Mower

SAE 30 is the most common type of oil for small engines and is best suited for work under warmer temperatures. SAE 10W-30 has a much wider temperature range than SAE 30 and can improve cold-weather starting, though that may lead to a greater consumption of oil.

What oil does a 110cc ATV take? ›

STEP 6: Insert oil funnel into the dipstick cavity and add the appropriate measure of 10W40 Non-synthetic ATV oil. Note: For 110cc models add approximately 1/2 quart (500ml) oil and top off using dipstick as a guide when vehicle is flat.

What oil does my motorhome use? ›

The average numbers for RV motor oil are generally around 15W-40. This covers you for both hot and cold temperatures.

References

Top Articles
Latest Posts
Recommended Articles
Article information

Author: Rubie Ullrich

Last Updated:

Views: 5983

Rating: 4.1 / 5 (52 voted)

Reviews: 91% of readers found this page helpful

Author information

Name: Rubie Ullrich

Birthday: 1998-02-02

Address: 743 Stoltenberg Center, Genovevaville, NJ 59925-3119

Phone: +2202978377583

Job: Administration Engineer

Hobby: Surfing, Sailing, Listening to music, Web surfing, Kitesurfing, Geocaching, Backpacking

Introduction: My name is Rubie Ullrich, I am a enthusiastic, perfect, tender, vivacious, talented, famous, delightful person who loves writing and wants to share my knowledge and understanding with you.